2004 Ford Taurus P0453 Code: EVAP System Pressure Sensor Issue After Fuel Pump Replacement
I recently replaced the fuel pump on my 2004 Ford Taurus and now the check engine light is on with code P0453. This code indicates that the evaporative (EVAP) system is detecting abnormally high pressure readings—specifically, a voltage reading above 4.5V from the EVAP pressure sensor. The EVAP system captures fuel tank vapors and routes them to the engine for combustion, preventing harmful emissions. A pressure sensor, often referred to as the FTP (Fuel Tank Pressure) sensor, continuously monitors system integrity. When the Powertrain Control Module (PCM) detects a pressure reading higher than normal, it logs P0453. Important note: The original fuel pump assembly on my 2004 Taurus did not include a built-in pressure sensor. According to the replacement fuel pump's disclaimer, the black FTP sensor located on top of the fuel tank must be reused during installation. However, I cannot locate this sensor in any parts catalog or repair guide for this model. I have confirmed that after replacing the fuel pump, the P0453 code persists. The scan tool shows a voltage reading above 4.5V, which is outside factory specifications and points to either a faulty sensor or an unintended leak in the EVAP system. I am unable to find reliable information about the exact location or replacement part for this sensor on a 2004 Taurus. Any guidance on locating the EVAP pressure sensor, diagnosing the issue, or confirming whether it's related to the fuel pump installation would be greatly appreciated.
If your scan tool shows a voltage above 4.5V, try unplugging the EVAP pressure sensor and check the reading again. If the high voltage persists when disconnected, inspect the wiring harness for a short to power or ground on the signal wire. If the voltage drops to normal when unplugged, verify that the sensor has proper grounding and a 5V reference voltage. If both are present, the sensor is likely faulty—replace it. Note: This diagnosis applies specifically to vehicles with an EVAP pressure sensor connected to the fuel tank.