1999 Ford Van 4.6L Engine Misses on Cylinders 1 and 7 After 10 Seconds of Running
I have a 1999 Ford van with a 4.6L engine that runs smoothly for the first 10 seconds after starting, but then begins to miss on cylinders 1 and 7. I've already replaced all spark plugs and installed new coil-over-plug assemblies, including swapping them with known-good units from non-misfiring cylinders. The issue is confirmed to be in those two cylinders. When the engine starts, injectors are working properly and show consistent 12 volts at the plug end. However, after about 10 seconds of operation, the injector signal drops—specifically losing the negative ground signal—while the spark remains present but weakens over time. I've tested all wiring harnesses to the PCM and found them intact. The engine runs fine at startup, but misfires occur shortly after ignition. This behavior suggests a potential issue with the Powertrain Control Module (PCM) coil driver circuits or a fault in the injector ground circuit. Since the spark is still present initially, it's unlikely that the problem lies solely with the injectors or fuel delivery. I suspect either a faulty PCM signal to cylinders 1 and 7 or a damaged harness near the EGR tube, which runs close to the coil and injector wiring.
Check the wiring harness carefully, especially along the EGR tube area. The harness often rubs against this component and can cause intermittent wire damage or shorting. Make sure you've verified all spark plug connections as well.