← Back to list

2003 Dodge Durango P0201 Fuel Injector Code: Diagnosis and Fix for Rough Idle and Misfire

Model: Dodge Durango Fault Code: P0201 Posted: 2014-01-27 10:18

Hi everyone, I'm troubleshooting my 2003 Dodge Durango SLT 4x4 with a 5.9L 'Z' engine (360/5.9). Recently acquired for around $1,100, the car has developed several issues after pickup. Symptoms: - Rough idle - Loss of power during acceleration - Misfire sensation similar to a rich cut — though no misfire codes appear in the system Background: At purchase, I discovered the fuel tank was empty. This likely led to contamination in the injectors, so I've scheduled an injector overhaul using a kit with new O-rings and basket filters (designed for 4.7L injectors — but compatible based on fitment). I also replaced the water pump and viscous fan, flushed the cooling system, and added fresh antifreeze. Upon arrival home via recovery truck, I found all spark plugs were cold-fouled, with five significantly worse than others. Upon inspection, four of the eight secondary ignition wires were incorrectly routed on the distributor — a known issue documented in TSBs. I re-routed them correctly and installed new RC12LYC plugs (gapped at 0.040"; LC4s unavailable locally). The projected ends are about 3mm longer, which may slightly advance timing — but I'm hopeful this resolves some pinging. Additionally, the distributor clamp bolt was extremely loose, allowing movement under engine vibration. While modern distributors don't adjust timing like older models, I believe the PCM requires a stable position to effectively manage ignition timing. After tightening it securely (hand-tightened until no further movement), initial starts were difficult. Rotating the distributor about 10 degrees clockwise improved starting significantly. The misrouted wires explained four of the severely fouled plugs — but plug #8 remained untouched for over 11 years and appeared original. I used a two-foot torque wrench with penetrating oil to remove it. After installing new plugs, performance improved noticeably — yet a check engine light activated with a P0201 DTC (Fuel Injector Circuit Malfunction). Key questions: 1. Does a blocked fuel injector trigger a P0201 code? Or is this code strictly related to electrical circuit conditions? 2. Could a different injector be responsible for the P0201 code? The wiring harness is clearly labeled, and cylinder 1 is correctly identified — but I will verify all injector resistances (all show ~15 ohms) and use an audio stethoscope to confirm firing patterns. I suspect a ground leak or electrical short in the injector circuit — possibly between the injector and PCM, or from the ASD module. However, the injectors appear to be firing audibly (tic-tic-tic-tic), and resistance readings are within range. Additional observations: - Both upstream and downstream O2 sensors cycle normally with good data. BlueDriver suggests this may resolve P0201 issues — is there any truth to this? - Small amounts of porcelain-like material were observed in the exhaust, indicating potential catalytic converter damage from prolonged operation on 3–4 cylinders. - I will perform a pressure test at the upstream O2 sensor (max 3 PSI); higher than that requires pipe testing. The engine runs quieter than other 2003 Durangos — which raises suspicion of internal issues. I also noticed a brittle, partially missing PCV grommet (12 o'clock to 1 o'clock), with occasional 'pink' sounds from the left valve cover area — likely related to oil leaks. A new PCV and grommet are now in hand (DHL from Germany). Manifold vacuum at idle is ~18 inches Hg — within normal range, no visible vacuum leaks. I'm considering TPS, IAC, or camshaft sensor issues — but I prefer simple fixes first. I have the service manual and Haines repair guide. Any input, confirmation, or counterpoints would be greatly appreciated! PICS: - Spark plugs laid out as viewed from over the radiator (cylinder 1 at bottom right, cylinder 8 at top left) — layout follows firing order: 1-8-4-3-6-5-7-2 https://www.dropbox.com/s/uuhy3hhl1ycp27s/plugs.jpg - BlueDriver freeze frame from code trigger (binary-like dump) https://www.dropbox.com/s/suiq6j0bv6k98...Driver.png I'm hoping this isn't a PCM issue — any missing pieces? Note: The P0201 code is specific to cylinder 1, though all injectors are firing audibly and resistance readings are normal. UPDATE (from user): After removing and inspecting the TPS, I found one wire was slightly crimped. I manually straightened it using a paper staple as a temporary probe for terminal access. The voltage reading was ~4.9V — within acceptable range. The potentiometer rotation appeared normal. I reinstalled the TPS and confirmed signal output via back-probing (center wire, terminals 1 & 3). The signal ranges from 0 to 5V as throttle position changes — consistent with expected behavior. While there's a slight lag between diagnostic tool and PCM, I plan to log data over time. Result: P0201 code cleared and has not returned since. I've ordered a replacement TPS (simple, inexpensive fix). If it takes more than two minutes to replace — you're doing something wrong! Next step: Test exhaust back pressure at the upstream O2 sensor. Suspect catalytic converter restriction is likely causing poor airflow and plug fouling. Any feedback or additional insights welcome!

Related fault codes
P0201
Comments (3)
Anonymous 2014-01-27 10:40

UPDATE: This issue has been reported on Dakota-Durango.com — replacing the TPS (two screws) resolves the P0201 code permanently. But why would a TPS problem cause a fuel injector circuit fault? Could it be related to fuel trim mismatch or an incorrect signal from one injector? This seems odd, as TPS issues typically trigger separate TPS codes — not P020X codes. However, multiple users report success with this simple fix. I'm going to try it anyway and will update accordingly. Thanks!

Anonymous 2014-01-29 05:37

UPDATE: I removed and inspected the TPS. One wire was slightly crimped — manually straightened using a paper staple as a probe for terminal access. The terminals (1 and 3) were difficult to reach with a DVOM, so I used staples to fit into the holes. Voltage reading: ~4.9V — within acceptable range. I checked potentiometer rotation and found it to be normal. As throttle position changes, the internal shaft rotates, varying output voltage from 0V (closed) to 5V (fully open). The signal is consistent with a standard throttle position sensor. In ideal conditions, 2V would indicate ~40% throttle. I reinstalled the TPS and verified the center wire signal via back-probing — terminals 1 and 3 provide positive and ground for the PCM. Result: P0201 code cleared and has not returned. I’ve ordered a replacement TPS (inexpensive, quick to install). If it takes longer than two minutes to replace — you’re doing something wrong! Next step: Test exhaust back pressure at the upstream O2 sensor. A restricted catalytic converter is likely causing poor airflow, leading to plug fouling and misfires. Any additional insights or feedback welcome!

Anonymous 2014-01-29 07:54

A TPS malfunction does not cause a P020X code. Each injector has its own dedicated driver circuit (transistor) and the PCM monitors voltage on each injector’s circuit independently. The TPS is unrelated to fuel injector control circuits. If there were an isolated TPS issue, it would trigger a separate TPS fault code — not a P0201 or similar. This clarification helps explain why the TPS fix works in some cases: it may improve overall fuel trim and engine stability, indirectly affecting how the PCM interprets injector signals. However, it does not directly cause or resolve a P0201 code.