DTC codes 2004 Chevy Avalanche - P0300 P0449 P0330
Hi! I'm ready to trade this old friend if I can't sort this out. I've got a 2004 Chevy Avalanche 1500 4X4 5.3l V8. It's been mis-firing consistently on Cyls 2, and 7. Throwing DTC codes P0300 (misfire), P0449 (EGR Solenoid), P0330 (Knock Sensor). It's also giving me the "Check Fuel Cap" message at the dash during operation. The Knock sensor was first; I've replaced both of them with OEM sensors AND replaced the harness at the same time (pay for the labor once). Then the EGR started to show up, and then the missfires. And just to make it all the more curious, the misfires go away under load; when I hook a scan tool up to the truck and drive it down the road; the misfires stop. To diagnose the misfires (thinking that the knock codes are coming because the piston is slapping when misfiring and causing the knock) I did the following. I swapped the plug wires from #2 to # 4, and from #7 to #5. No change; the misfire was consistent on #'s 2 and 7. Then I did the same thing with the plugs; swapped #2 for 4, #7 for 5. Also no change. I then did the same thing for the coil packs; 2-4 and 7-5; also no change. Finally I even did the same thing for the injectors. Always the same thing; misfire 2 and 7. We ran a set of "noid" lights on the injectors; all appear to be OK. We also flushed out the fuel rail. Another issue was that it had to be cranked for several times to start in the AM. Thinking that the pressure regulator may be affecting the fuel flow we replaced the fuel pump and regulator (it's in the tank on this model and a one piece unit). No change, but now it starts like it should (so it needed it anyway). The next step for me is to run a smoke test and check for leaks. We checked out the intake gaskets when we pulled the plenum installing the knock sensors. I don't think there's a vacuum leak, but you never know. I don't want to take this to a dealer and see them have a witch hunt trying components until they get it right at my expense. But I'm at the end of my rope. Either I get this fixed, sell it, or drop a road flare on the front seat. I'm losing patience. PLEASE READ THIS - I WILL PAY FOR A STEAK DINNER AT THE PLACE OF YOUR CHOOSING IF YOU HELP ME SUCCESSFULLY DIAGNOSE THIS!!! No fooling; I'll call your local restaurant and pay for a meal. Any ideas?
lots to chew on here will add more after cking DTC trouble tree for the listedp0449, p0330- FYI P0449 is NOT EGR what are ALL the current codes....a gas cap advisor and no code? the vehicle is STOCK - no miracle magnets - filters, plugs, let us know remote start or aftermarket alarm. With the piston slap comment- check fuel pressure and leak down rate...as the miss stops under load How does 2&7 plug look - rich? a little more effort but a suggestion run a compression test on 2-7 - PS - try the carb spray to isolate a vac leak - easier than smoke - spray on a "leak' will cause a change in rpm