2003 Dodge Grand Caravan 3.8L P0203 Fuel Injector Code: Diagnosis and Repair Steps
My 2003 Dodge Grand Caravan with a 3.8L engine is showing Diagnostic Trouble Code (DTC) P0203, indicating a fuel injector circuit fault on cylinder #3. I initially replaced all six fuel injectors to resolve the issue, but after clearing the code, it returned immediately. Further investigation revealed that the fuel management wiring harness was severely damaged due to poor manufacturer installation — the wires were fused and shorted together. I replaced the entire fuel injector wiring harness with a new one, ensuring all connections are secure and free of corrosion. After re-clearing the codes and starting the engine, the P0203 code reappeared. At this point, I suspect either a faulty Powertrain Control Module (PCM) or an issue in the signal circuit between the injectors and the PCM. I’ve tested the injector circuits using a multimeter and a noid light: when testing cylinder #3 (rear bank, center position), no 12V is detected at the injector terminal during key-on engine-off (KOEO) conditions. The noid light shows no signal on #3, while all other cylinders respond normally. This suggests that either the injector itself or its wiring to the PCM may be faulty. I’m now considering whether the PCM has been damaged due to the original harness failure and am seeking guidance on how to proceed — including whether a new PCM is required, or if further diagnostics (such as measuring resistance between injectors and PCM) are needed before replacing components.
Using a noid light on cylinder #3 — is it flashing, steady, or not at all? Is there 12V present at the injector terminal? Ensure the connector is fully seated and free of corrosion. Confirm we're aligned: where exactly is cylinder #3 located in the engine?