P0401 OBD2 Code on 2001 Chrysler Sebring 3.0L with 3.0L Engine - EGR System Diagnosis & TSB Reference
The P0401 diagnostic trouble code persists despite comprehensive testing of the EGR system. Key findings: 1) EGR solenoid resistance measured at 35.1 ohms — within acceptable range (29–35 ohms). 2) Plug voltage readings: 0.02 VDC at the solenoid terminal and 0.10 VDC when harness plug is disconnected, indicating minimal signal delivery. 3) Vacuum test: Applied 10" of vacuum to the yellow tube; solenoid charged successfully and maintained pressure. 4) When the white vacuum line was removed and replaced with a gauge, engine started and showed 7" of vacuum at the EGR port — within the acceptable range (6–7"). 5) The EGR solenoid was recently replaced (within the past year), ruling out mechanical failure as the root cause. Despite these results, the P0401 code remains active. Given that no other engine-related codes are present and EGR activation via scanner is not possible, we suspect potential issues in the EGR command signal path or sensor inputs. Questions for community: - Is this a 2001 Chrysler Sebring with a 3.0L engine (Mitsubishi-sourced powertrain)? - Has any TSB been referenced? Specifically, TSB 18-33-98 related to EGR system malfunctions? - Are there any known wiring or pin-out issues for the EGR solenoid control circuit? - Could a sensor such as ECT (Engine Coolant Temperature) or MAP (Manifold Absolute Pressure) be interfering with EGR operation? Any additional diagnostics, troubleshooting steps, or known fixes for this specific model and code combination?
This appears to be a 4-door Chrysler Sebring with the 3.0L engine — could you confirm that? Are there any additional diagnostic codes present (e.g., ECT, MAP)? When using a scanner, does the EGR valve close under command? If so, does the engine run roughly or stall during operation? Also, have you reviewed TSB 18-33-98 for known EGR-related issues in this model year and engine?