2000 GMC Silverado 5.3L P0171 P0174 P0420 Fault: Diagnosis & Solutions After Intake Gasket Replacement
My 2000 GMC Silverado with a 5.3L V8 engine is currently showing persistent OBD-II fault codes: P0171 (System Too Lean Bank 1), P0174 (System Too Lean Bank 2), and P0420 (Catalyst Efficiency Below Threshold). The vehicle has no aftermarket modifications except for a Flowmaster exhaust system. A service bulletin previously prompted the replacement of the intake manifold gasket, which was completed — however, the codes persist. I've already performed several repairs including: - Replacement of the ACDelco EGR valve - Installation of four Bosch oxygen sensors (purchased at AutoZone) - Two replacements of the Mass Air Flow (MAF) sensor - Intake manifold gasket replacement - New fuel filter installation - Fuel system cleaning - Cleaning of the Idle Air Control (IAC) valve The engine produces a consistent hissing noise on the passenger side, which has been present since around 193,000 miles. Spark plugs were replaced previously, though I'm uncertain about the exact type used. I do not currently own a fuel pressure tester due to concerns about handling it incorrectly — but I have a reliable OBD-II scanner and collected diagnostic data during a drive at a red light: - RPM: 527 - Load Calculation: 2.0% - MAF (lbs/m³): 0.67 - MAP (inHg): 11.5 - IAT: 88°F - Ignition Advance: 21.5° - Second Air System: Atmospheric - ST FTRM1/ST FTRM2: -0.8 - LT FTRM1/LT FTRM2: 12.5 / 11.7 - Fuel System 1 & 2: Closed (CLSD) - O2S11: 0.110 (fluctuates between ~0.110 and 0.900) - O2S12: 0.680 - O2S21: 0.625 - O2S22: 0.645 Symptoms include: - Difficult engine starts - Idle fluctuation (ranging from 200 to 1300 RPM) - Engine stalling - Once, exhaust smelled like gasoline - Surging during acceleration I'm seeking advice on potential root causes. Given the persistent lean codes and catalytic converter inefficiency, could this be related to a cracked or warped plastic intake manifold? I've heard that vacuum leaks can cause similar symptoms — especially around the intake manifold area. The hissing noise may indicate such a leak. I plan to replace both catalytic converters on Thursday, but I'd like to understand if there's a more fundamental issue before proceeding with costly repairs.
Fuel pressure testing is essential — it’s not difficult and can be done with a simple gauge (like those sold at Harbor Freight for around $30). The O2 sensor reading on Bank 1 Sensor 1 appears to be stable at 0.680 V, which suggests the upstream sensor may be functioning correctly. However, I don’t see Engine Coolant Temperature (ECT) in your data — could you please share that? Also, your MAP reading is low; typical idle MAP values are around 14–18 inches of mercury. Have you tried using carb cleaner to test for vacuum leaks? This is a standard and inexpensive diagnostic method.