1998 Plymouth Voyager P0204 Code: Diagnosis and Solutions for Injector Signal Fault
I performed an injector click test and heard all injectors clicking normally. When I disconnected the injector wires while the engine was running, RPM dropped significantly; reconnecting them restored engine speed. The vehicle runs very roughly under load. I also tested the spark plug wires with the same result—no difference in performance. This is a 3.3L 6-cylinder engine that starts reliably every time and continues to drive, but the rough idle and poor responsiveness are concerning. The OBD2 code P0204 has been detected. I'm seeking advice on how to properly diagnose this issue. Possible causes include fuel pressure drop, vacuum leaks, or faulty injector wiring. I've checked the spark plugs—some appear black and wet, others dry and tan—which may indicate incomplete combustion. Key points to investigate: - Ensure all injector connectors are tight, free of corrosion. - Perform an ohm test on each injector to verify functionality. - Check for open or grounded signal wires in the injector harness—this is especially relevant for 1998 Plymouth Voyagers due to known wiring issues. - Conduct a fuel pressure test under KOEO (Key On, Engine Off) conditions and monitor for pressure drop over five minutes. - Consider adding a fuel treatment like SeaFoam or Techron to improve combustion efficiency. The signal wire from injector #4 is critical—when the PCM wants the injector to spray, it grounds the signal wire. The P0204 code indicates that the PCM did not detect expected voltage on this wire. I've measured 9 volts at the front injectors (including #4), which appears slightly low but consistent across all injectors. I need confirmation whether 9V is within acceptable range for a 3.3L engine and if there's a known threshold for signal voltage at the PCM terminal.
Have you used an OBD2 scanner? The vehicle runs rough but only shows one code—P0204. Start with a fuel pressure test under KOEO conditions to check for drops over five minutes. Look for vacuum leaks as well. Try adding SeaFoam or Techron fuel cleaner. Check spark plug condition: black, wet, or dry tan? P0204 codes often point to injector harness wiring issues—especially in 1998 Plymouth Voyagers. Verify the connector at the injector is secure and free of corrosion. Also consider performing an ohm test on injectors. Search online for known wiring harness melting problems specific to your model year.