PO305, PO101, PO420 Fault Diagnosis - 1997 Chevrolet Tahoe | How to Fix Misfire & MAF Issues
Hi everyone, I'm Tom and I recently purchased a 1997 Chevrolet Tahoe with persistent check engine light issues. The vehicle is showing three diagnostic trouble codes: PO305 (Cylinder 5 misfire), PO101 (Manifold Absolute Pressure sensor fault), and PO420 (Catalyst system efficiency below threshold). I've already replaced the spark plugs, ignition wires, fuel pump, and fuel filter. The truck originally had a fuel pump failure that I addressed by draining the tank (only 3-5 gallons remained) and installing a new pump and filter. After the replacement, it initially wouldn't start—though adding Seafoam helped it start later, running roughly until I filled up with premium gas. It ran smoothly for about six months before the check engine light returned. Now, when driving between 50-65 mph, there's a noticeable vibration that diminishes below 50 mph. When accelerating through this range, the engine shows little response—indicating potential performance issues. I've checked the U-joints and found no play or looseness. The exhaust doesn't emit a rotten egg smell, and I don’t feel heat from the catalytic converter area, which makes me skeptical of a failing converter. The PO420 code suggests possible catalyst inefficiency, but I'm not certain if it's related to the misfire. I have basic mechanical skills and can use diagnostic tools. My budget is limited—so any cost-effective solutions would be greatly appreciated. I’m especially concerned about the cylinder 5 misfire (PO305) and whether it’s due to ignition components or fuel delivery. Thanks for your help, Tom.
Welcome back, Tom! PO101 typically indicates a MAF sensor issue. Have you inspected the wiring and connections to the MAF? If your truck has a K&N air filter, it could be causing carbon buildup on the MAF—leading to inaccurate readings and rough idle. While this might not explain a complete no-start, fuel pressure is critical in 1997 Tahoe Vortec engines. Even with a new fuel pump, issues like clogged nozzles or faulty pressure regulators can result in low pressure or inconsistent delivery. Check those components for possible failure.